The making of an all electric EV VW Cabriolet

This blog follows my process of converting a 1992 VW Cabriolet to an electric vehicle. As an EV it is quiet, dependable and has plenty of pep and range to get around town.

Thursday, April 27, 2006

The clutch and pressure plate are off the engine!

It's been a while since an update. I've been spending the time cleaning the rust off of the battery boxes. An angle grinder with a wire wheel took care of the big chunks and a $13 Home Despot sand blaster took care of the nooks and crannies. (Thanks for the REAL compressor Jeremy)A little more cleanup and it'll be time to repaint. I just received a can of acid resistant battery box paint which will hopefully keep the rust from starting again.

Now with the clutch off, the EV officially starts to go back together. Woohoo! I started reassmbling the pressure plate assembly to ElectroAuto's nifty taperlock hub, but need to make a run for the right size bolt tommorow. The tear down was fun, but putting the Cabriolet back together is even better. Speaking of which, we've been having such great weather recently, barring the hail storms, that I've really been missing the convertible. Hopefully it'll be back on the road soon. Sorry about the lack of pictures, my camera's hiding from me.

As an aside I came across Terrapass today. They are a company which buys carbon credits with the buying power of a large company, and resells them to anyone interested. This lets anyone buy carbon credits at a reasonable rate, pretty cool.

Erik

5 Comments:

At 8/13/07, 10:09 PM, Anonymous Anonymous said...

Hi Erik. Very detailed blog. Nice!

I have a 1988 VW Rabbit Cabriolet that I would like to convert into an EV. It is in great shape. Unfortunately though, it has an automatic transmission. Would I need to switch the transmission to manual? Since most EVs can be up-shifted or down-shifted without using the clutch, would that allow for a simpler switchover from automatic to manual?

Thanks for any insights.

Jim C.

 
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